I was at
Manchester Cycle talking with Bob the owner and looking at an 1980's lugged steel frame with a set of track wheels on it in the beginning stage of a rebuild. Bob has a few older Schwinn frames from back in the day that he builds into single speeds every now and again. After looking at this frame and rim set I decided I wanted to take a crack at it myself. I started to imagine how it might look with a nice paint job and a mix of new and vintage components. That's all I needed, I took it home and began planning...
When I left the bike shop I had a vintage frameset, stem and a few components
- Wheelset
- Crank and BB
- Bullhorn bar
I new I would be picking up many other parts but I wanted to plan it out a bit and wasn't sure what I would try to get new versus using vintage components. I started looking on the web to see what the Schwinn's of the 80's looked like. They were a little bland, mostly one color frames. I decided to expand my search and find more inspiration - this is probably the most fun aspect of the build, the creative part.
I looked at the fixie scene, you can really find some neat inspiration here! I also looked at vintage balloon tire bikes from a design perspective. I looked at current painters and custom builders as well and was able to draw a broad range of ideas. I have to credit my littlest son Connor with the main theme which I drew from his favorite movie "Cars"... I remember seeing Lightning McQueen when he was painted a burgundy/cream color in the spirit of a vintage corvette. This was it, I was set on this color scheme at least.
I grabbed my pencils and went to work drawing out the concept to use as my guide. I drew about four or five different themes, from solid colors and outlining the lugs to solid bars of cream on the head tube and seat tube, always keeping with the burgundy/cream color scheme.
Final guide drawing

Next I started to consider where to get it painted. I talked to a few folks and decided to look into powder coating. I found that I could get this done for a very reasonable cost. In talking with the guy who does that powder coating, he said it would be a challenge to get the two colors in the manner that I was looking for. I decided I would paint it myself. I've never done this before but I figured I could manage it with a bit of knowledge and the right tools. I have the compressor and the spray guns as well as the lettering brushes (courtesy of my dad), these are easily as old as the frame. Bob would continue to be a valuable resource throughout this build. I picked his brain about the painting process a bit and combined with what I learned on the web, I went down to Lowes to pick up some enamel paint. Rustoleum makes a pro enamel paint in the colors I wanted already mixed, this was a bonus. I pickup up a good charcoal mask, some masking tape and set off to create a home garage paint booth.

With the booth setup, I cleaned the frame, taped it off, hung it up and got to work prepping my tools, thinning the paint out and finally, painting the cream base color.


With the base color down and a few (3) coats, I taped it off where I wanted to keep the cream color so I could layer on the burgundy.


With the tape (green) down, I layered on the next color.



Fast forward on the drying time... some wet sanding with 600 grit paper, hand-painted black bands to mate the two colors and a few clear coat applications after the decals.

After some more research and inspiration, I figured out what I wanted to get for components and began my search on Ebay and with some help again from Bob. Here's what I ended up with:
New Parts:- Bontrager tires - they're black with a nice white wall, low-key but stylish
- Bontrager white bar tape
- Cane Creek 200TT carbon Time Trial brake levers
- Eighthinch 15MM wrench - Bling factor - fixed to water bottle boss for flip-flop wheel
- Weinmann silver DP18 Deep V flip-flop track wheels - single speed & fixed gear
- Origin 8 bullhorn bars
- Origin 8 White carbon bottle cage
- Lasco 48T track crank
- 16T freewheel
- 18T fixed gear
- BMX chain
Vintage Parts:- Campagnolo Record brakes - these are absolutely beautiful
- Selle Italia Leather seat
- "Custom" brand track pedals and cages - new lever strap
- "Custom" brand stem 90cm
- "Custom" brand seatpost
- Suntour downtube levers - as this is a single speed, they're not functional - only there for aesthetics. I didn't want to remove the downtube braze-ons for the shifter so I thought I would put these on there for looks instead of seeing the bare braze-ons.
Other necessaries: - Vintage Schwinn frame decal - courtesy of Bob @ Manchester Cycle
- Reynolds 531 and Campagnolo decal - Ebay - props to a gentlemen in Australia - thanks Mate!
- Vintage Schwinn head tube badge - Ebay - This is the last piece to complete the build, I need to pick up a couple of very small screws to mount. (see pic)
Here are the final pictures. A couple with the bike setup before adding the chain and other final components, then a few of the completed bike.
I learned a lot building this bike. I really like the final product, It came out just as I imagined it and I had a lot of fun doing it. I would definitely do it again and I'm sure I would do an even better job next time as I learned quite a bit in the process.


What's next? There are two things I'd like to try, first and simpler is to build a set of wooden fenders. The second is to build my own lugged steel frame - someday!
As I'm not one with much patience, I enlisted the person who inspired the color scheme to test it out. Since it was too cold outside, we gave it a go round the family room. It doesn't quite fit him yet, but I imagine it will some day. The smile on his face always makes my day!